This one is also setup with electric fans and a stainless overflow, its about a $900 package. Come join the discussion about performance, trails, tires, modifications, classifieds, troubleshooting, maintenance, and more! here is list of things needed to do the swap, *motor (duh) try to stay with your year group (the year of your jeep), 97-99 and 00+ although my swap is from a YJ *trans, the AX-5 will not bolt to the 4.0 plus it will not hold the power either ( i dunno about autos) *t/c … The proper radiator cap for this unit is NAPA #705-1445 They featured a unibody construction for less weight and easier assembly, coil spring suspension all the way around, but retained solid axles front and back. Other parts needed for this conversion were approx. I got my radiator from Tellico Off Road- under $200.00 Ok- Napa part #s are: 1. Ok what do people use and how do they mount them? NAXJA Forums -::- North American XJ Association > NAXJA Unibody Jeep Technical Forums > Jeep Cherokee XJ (1984 - 2001) > Modified Tech Discussion XJ LM7 5.3 swap User Name ... Hi All Im in the middle of replacing the radiator on my 2000 jeep cherokee XJ. Cooling: The radiator inlet/outlets are opposite from a standard AMC or Chrysler-era CJ, Wrangler, XJ, and so on. I did this conversion for the same price, if not a little less then I would have had to pay to replace all the old style parts. I tried a couple different radiators when I did the swap. If you have an automatic transmission install the cooler line fittings that are supplied with the radiator. 3 row high-efficiency core ALL metal construction gives superior durability and performance. BeCool aluminum radiator for an XJ with an LS swap. Northern Factory Radiator 205054 has has enough cooling for a Small Block Chevy V8 For Automatic Transmission applications. I zip tied it in a couple of locations behind the fan shroud to ensure that it wouldn't move. 7' of 1/4" rubber hose (I got fuel line. Havoline recommends mixing approx. I cut a piece of the bulk heater hose to approx. 36 Posts . This radiator is an open system exact fit and has a radiator cap/fill neck. Ask me how I know. The Mishimoto Performance Aluminum Radiator for the Jeep Cherokee XJ is the ideal upgrade. So im thinking of going to an xj radiator so i can tuck my winch up under the rad a little bit and drastically shorten my approach.. anybody know the dimenisons of an xj rad or have other ideas? 965 Posts . Performance Jeeps deserve performance parts. I don't know how it would work for the straight 6. Jeep enthusiasts tend to be of the “built not bought” mindset, using parts from other vehicles to make their Jeep better. It comes with the three fans and shroud. Older Cherokee's with 4.0 liter engines ('87-'91) have the factory closed radiator system that can be less then useful or easy to maintain. A forum community dedicated to Great Lakes 4X4 owners and enthusiasts. ALLOYWORKS 3 Row Aluminum Radiator for Jeep Cherokee XJ 2.5L /4.0L I4 /I6 Engine 1991-2001 /Jeep Comanche 2.5L /4.0L I4 /I6 Engine 1991-92 Add to Cart Customer Rating I ended up with a summit racing, 27"w x 19"h radiator, which works quite well with the V-8. See more ideas about Jeep xj, Jeep, Cherokee. The old one could be used but the hose configuration on the old valve must be altered to fit with the new system. Whether you have a stock vehicle, race car or engine swap, our versions of copper, aluminum and plastic RADIATOR will keep your vehicle on the road at an affordable price. Don’t worry if the XJ you’re looking at has a Dana 35 because a rear axle swap can be done in a couple of hours. All hoses and transmission lines will connect in the same place. Shop our selection of aluminum radiators for your classic Jeep CJ online! Take your Jeep to the trail on the weekend and legally drive it to work on Monday. In the pre-'92 models it's a short straight piece that makes it very difficult to access. $32.99 $33.25. 3 (2) Cold Case Aluminum Performance Radiator for 18-21 Jeep Wrangler JL & Gladiator JT with 3.6L Engine. However there is a new piece that is longer and elbow shaped that brings the connection to a more accessible location above the thermostat housing. If you are not changing the heater valve you MUST alter the hoses so that water only flows from the thermostat housing to the heater core and back. Next remove the straps on top of the radiator that connects the radiator to the A/C condenser. Pre 92 XJ Radiator Conversion: Jeep : Older Cherokee s with 4.0 liter engines 87- 91 have the factory closed radiator system that can be In the '92+ Cherokee's the Electric Fan temp sensor is in the thermostat housing. Including performance Jeep Wrangler CJ, YJ, TJ rads. For just under $200 the radiator arrived at my door within a few days. This radiator does not have a provision for the fan switch (I will get to this). This was virtually a drop in swap and this article will explain the in's and out's of doing the conversion. Aug 2, 2020 - Explore Scott Fitkin's board "Jeep XJ Cherokee", followed by 199 people on Pinterest. All aluminum radiator is … It’s a little banged up but doesn’t leak. Browse our selection of high performance, custom JEEP Aluminum Radiators. There is a part that is offered by Mopar that is a splice in the lower radiator hose that allows use of the old Temp sensor, but this part is rather expensive in comparison with the other parts of the upgrade. Then I installed the hose onto the thermostat housing and also installed the valve. When installing a larger engine into any Jeep vehicle, the radiator is normally an area that needs attention. Stay tuned to Cherokee America to see if I ever find out if the newer thermostat housings fit the older XJ's. I called up Leon Rosser Jeep/Eagle to get some factory parts. Proudly Made in the USA. Since this open radiator system needs an overflow bottle I decided to order the factory bottle and the cap to go with it. Jeep 87-04 Wrangler NEW V8 Conversion Radiator Chevy GM All metal heavy duty 3 Row radiator for Jeep Wranglers with GM or Chrysler conversion engines. The Dex-Cool is orange in color. Jeep TJ Wrangler 1997-2004 LSx Package *These packages are only designed for the LS, GEN 3 & GEN 4 GM Engines. Crown Automotive Electric Radiator Fan Assembly for 97-01 Jeep Cherokee XJ $104.99 $109.25 Mopar Thermostat Housing for 91-06 Jeep Wrangler YJ &TJ; 91-01 Cherokee XJ and 99-04 Grand Cherokee WJ with 2.5L or 4.0L Engine New radiator ; Best of all, the conversion is CARB-certified and 50-state emissions legal! Direct fit, bolt in replacement aluminum crossflow conversion radiator for the 1987-1995 Jeep Wrangler YJ & 1997-2006 Jeep Wrangler TJ with a LS motor. 7575 2. More importantly, such a motor will easily be $5,000 or more when done and when I’m done I’ll have a maxed-out Jeep I6 that will … (typically manifested by highway overheating) Why won't my Jeep start? I'm still not sure if the newer thermostat housing will fit older Cherokees. Go ahead and reinstall the metal cover plate at this time too. Unfortunately, if your XJ was equipped with ABS from the factory it’s guaranteed to have a Dana 35. Fits 1987 2004 JEEP WRANGLER GM/CHEVY CONVERSION ... Ford 8.8 Rear Swap. Similar Items. Electric fan, unbolt the mechanical fan shroud and unbolt the metal cover plate that is on top of the radiator. The main fan is a 15" diameter viscous clutch fan that is mounted to an engine-driven pulley. On ’91-and-newer XJ models, Jeep changed to a more traditional "open" cooling system, returning the fill cap to the radiator. Using Teflon Tape (used in plumbing) on the threads of the fittings will ensure that the fluid does not leak. Now being over a month since the swap I have not had one bit of trouble with this system. They sell it in a standard XJ config, but I borrowed one from Mark that is setup for an LS swap. This is an expensive unit, and I can't get it on amazon with an easy return. Mishimoto Performance Aluminum Radiator for 89-01 Jeep Cherokee XJ with 4.0L Engine. The largest offroad forum in the Midwest. Proudly Made in the USA. The most popular is the LS swap. Novak Conversions KryoFlow HD Radiator for 87-01 Jeep Cherokee XJ & MJ with GM Gen I-II V-8 Engine. Now that the hoses and heater valve are in place now it's time to install the overflow bottle. Light enough for a Jeep swap, with a quick wiring harness interface and the usual exhaust, cooling system and motor mount solutions, this can be a wise choice—and "all Chrysler". Cherokee XJ 1987-2001 (Extreme Aluminum Radiator Kit) Cherokee XJ 1987-2001 (Extreme Aluminum Radiator Kit) $499.99. Ken Wolkens is one of those Jeep owners who definitely needed a bit more power. I recommend continually checking the fluid level for the first few weeks to make sure that fluid is coming and going from the overflow bottle. California Residents: WARNING The main fan is a 15" diameter viscous clutch fan that is mounted to an engine-driven pulley. Extreme Triple Threat Conversion Kit W/ Aluminum Radiator 1987-2001 Jeep Cherokee XJ - Including Wagoneer & Comanchee - All Versions 4x4, 4x2, County, Sport, Limited - With 31" Radiator Core - These will be CUSTOM built to order for your year and your mods, so contact us with all modifications done. 4.5" Rough Country Lift, 31"x10.50"R15 Hercules TrailDiggers M/T, Eagle Alloy 5100 Series Black, Mopar Nerf bars Black, Smoked Tail Lights, Cobra 30 CB/PA, Cold Air Intake, RC Swaybar Discos, trimmed fenders, rhino lined interior, Radiator, Direct Fit, Engine Swap w/Small Block Chevy, Aluminum, Plastic, 30 in Wide, 28 in High, Automatic or Manual, Jeep, Each Part Number: OMX-1710115 Not Yet Reviewed OzCoolingParts New Designs 91-01 Jeep XJ YJ Radiator Fan Shroud Kits, 3 Row Core Aluminum Radiator + 3 x 9" Fan w/Shroud for 1991-2001 Jeep Cherokee Comanche XJ YJ, … Then I cut the 2 pieces of hose to connect the valve to the heater core. I decided when my radiator sprung a leak that it was time to convert to an open radiator system like the '92+ Cherokees have (radiator with a cap, no pressure bottle). Just like our other Wrangler JK products, this radiator is a direct fit and accommodates the stock JK radiator fan, A/C condenser, and transmission cooler. Install all the removed lines, hoses, and brackets that were removed. On the 4.0, there are several things known for causing starting problems. I didn't use this either. Discussion Starter • #1 • Jan 12, 2019. The core features two rows of 1-1/4” wide tubes utilizing ideal fin density with lo… CSF HD 1-Row Aluminum/Poly Radiator (Jeep Cherokee ’91-’01) Open System CSF HD 3-Row Radiator (Jeep Cherokee ’91-’01) Open System. Any tips on making a radiator swap easy on an 01 XJ The plastic overflow nipple rotted away on the OEM unit so Ive ordered an Active Performance aluminum replacement from quadratec. I already had wired the electric fan to a switch on the dash so I will just use the switch manually if I see the temp is getting high. How To: Jeep Cherokee XJ 4.0 Radiator Swap Part 1 - YouTube Decent run. Extreme Triple Threat Conversion Kit W/ Aluminum Radiator. I had a tank develop a crack on my stock XJ radiator this weekend, its got 230K miles on it so its probably time anyways lol. Griffin Radiator & Thermal Products ExactFit Series Aluminum Radiator Combo Unit for 88-01 Jeep Cherokee XJ 4.OL Engine. Jeep: 1996 Cherokee Sport. NAXJA Forums -::- North American XJ Association > NAXJA Unibody Jeep Technical Forums > Jeep Cherokee XJ (1984 - 2001) > Modified Tech Discussion XJ LM7 5.3 swap User Name You can buy a generic overflow bottle at most auto parts stores but I found that the factory bottle fit well. 2-Row Champion Radiator '70-'85 Jeep CJ . Fill the radiator as much as possible and then fill the overflow bottle up to the max mark. The installation of the bellhousings in these kits will require the transmission to be moved forward 2” to 2.5” so drive shaft modifications, 1” body lift, and 4" suspension lift required. The Jeep Cherokee XJ of 1984 to 2001 was truly the first modern Jeep, and straddled the border between the old school off-road focused models and the latest 21st century on-road models. It worked perfectly), and last but not least, a new radiator cap to top it all off. '98 XJ 5.3L/4L60/Atlas/D60/14B - Slo-Mo Rebuild, VerticalScope Inc., 111 Peter Street, Suite 901, Toronto, Ontario, M5V 2H1, Canada. Does anyone know of a tech article on doing this swap Link at the top of the page or click HERE × J.D. Although it is not entirely necessary to replace the heater valve it is recommended that when you swap the radiator to the open system you also purchase the new heater valve. Then with everything disconnected the radiator should lift right out. Our team is full of car … Do a search on each of those. Tanks are CNC laser cut, bent and fabricated with billet aluminum fittings. Selecting Your Jeep Cooling System. location of the valve. It’s a little banged up but doesn’t leak. I put a 1/4" ID hose on the drain plug and aimed it into a bucket, otherwise your drain plug aims directly at the headlight and tends to make a huge mess when everything hits the ground. While the D35 is fine for a completely stock XJ, it likely won’t hold up to larger axles. Browse our selection of high performance, custom JEEP Aluminum Radiators. Discussion Starter • #1 • Jul 9, 2016. I placed the overflow bottle in the hole where the old pressure bottle used to be located. When the engine is cold, the fan freewheels and has little cooling effect. Chevy to 1987-2005 Jeep Wrangler Conversion Radiator with Trans cooler (20?W x 22?H x 2-1/2?D). Radiator, Direct Fit, Engine Swap w/Small Block Chevy, Aluminum, Plastic, 30 in Wide, 28 in High, Automatic or Manual, Jeep, Each Part Number: OMX-1710115 Not Yet Reviewed If you have the thermostat housing off and can access the water pump there is a small piece of pipe that the heater hose connects to. I searched but only found one from a few years back. engine. Crown Automotive Radiator Fan Shroud for 87-01 Jeep Cherokee XJ & Comanche MJ with 4.0L 6 Cylinder Engine. The new valve is only $20 so it's definately worth replacing. The first one was an aluminum afco radiator, 21.5" w x 19"h. It did fit without removing the steering box, but couldn't cool the 350. The radiator and radiator/electric fan systems shown on this page are engineered to bolt into Jeep CJ, Jeep Cherokee XJ and Jeep Wrangler (TJ and JK) vehicles from 1973 through 2018. CSF HD 1-Row Aluminum/Poly Radiator (Jeep Cherokee ’91-’01) Open System CSF HD 3-Row Radiator (Jeep Cherokee ’91-’01) Open System First my apologies if there are other threads on the forum regarding this. I did not use this because I didn't want to take it all apart to change the pipe. If there are any visible leaks now is the time to fix them. Core Size: 16" tall x 24" wide x 1.75" thick: Total Size: When the engine is cold, the fan freewheels and has little cooling effect. While I was at it, and to get better access to the hoses connected to the heater core, I removed the pressure bottle and the metal shelf that it sat in as they will no longer be needed. All transmissions, automatic and standard. Because the parts in my truck were getting old the old pressure bottle was leaking, the heater valve was developing a small leak and when the radiator leaked, that was the last straw. Since this was a Cherokee motor and the fan was mounted to right side of the motor, when I replaced the water pump, I got a waterpump, fan and fan clutch for a 93 Wrangler (reverse rotation). 1.For '84-'86 Jeep XJ with 2.8L GM V6 only! $32.99 $33.25. I used the drain on the passenger side of the radiator but you could just as easily pull the lower radiator hose off to drain the fluid. In addition, this stuff has a 5yr. We offer a copper/brass radiator. Novak Conversions KryoFlow HD Radiator for 87-01 Jeep Cherokee XJ & MJ with GM Gen I-II V-8 Engine. (Note: All new parts for this conversion are for a 1992 Cherokee or newer). After pulling the cover, disconnect the upper and lower radiator hoses and the 2 transmission cooler lines (only for Automatic transmissions). With all the hoses tight and in place, fill the radiator with proper proportions of anit-freeze and water. you can swap in any 60* GM V6 engine, they use the same motor mounts and bellhousings, engine options include 3.1L, and 3.4L etc, but DOES NOT INCLUDE 90* GM V6 engines such as the 4.3L!!! Start the engine and allow it to heat up enough to open the thermostat. Crown Automotive Radiator Fan Shroud for 87-01 Jeep Cherokee XJ & Comanche MJ with 4.0L 6 Cylinder Engine. Jeep Cherokee XJ 1991 - 2001 Radiators. Put the new radiator cap on. Similar Items. My local parts store could not get it so I also ordered the valve from Leon Rosser. 70% anti-freeze to 30% water. I have been using with good success Havoline Dex-Cool anti-freeze. He also told me that Modine offered a 2 row but I really wanted to get a 3 row so I chose the GDI radiator. 572 Posts . XJ Rear Long Arm Coil Conversion Kit (3.00" Tube) Clayton Off Road Inc. coil conversion long arm upgrade kits is the ultimate XJ rear suspension setup. this swap will allow you to gain horsepower, torque, and fuel injection $9,500 – Lemont, IL: “Selling my Lifted 1999 XJ Jeep cherokee with a Turbo LS Swap 5.3 V8 engine LM7 out of a 2002 silverado, with 4L60E manual shift transfer case Jeep is immaculate condition, 4.5 rough country lift kit with 32” Goodyear Kevlar MTR, Interior and exterior in very good condition. To start the swap I decided I would buy some radiator system flush and flush the entire system before I pulled the old radiator. Discussion Starter • #1 • Jan 17, 2012. Novak uses our KryoFlow II radiators for factory and some conversion engines in CJ, YJ, TJ, FSJ, XJ & JK Jeeps. Our secure site will make it easy and safe to order your JEEP RADIATOR. 7470 After completing this I drained the radiator. 2.8L parts to keep for swap onto 3.4L 2.8L flywheel / flexplate - MUST be 'neutrally balanced at a machine shop to work with the 3.4L! JavaScript is disabled. 150,000-mile life span. The newer heater valves close off the heater core entirely when the heat is not on, not allowing any water into it. With a 90% increase in coolant capacity and a 2-row core that is 100% larger than the OEM unit, this radiator is designed and specifically engineered to maximize cooling efficiency. ... Jeep engine swap in a weekend, things come up. It comes with the three fans and shroud. As with all our products, this 2007–2018 Jeep Wrangler JK HEMI Conversion Performance Aluminum Radiator is backed by Mishimoto’s Lifetime Warranty for unparalleled peace of mind. This has always worked well and kept the Jeep cool - $300 Sent from my iPhone using Tapatalk Pro The Buick V-6 is a classic Jeep swap, as is the traditional small-block Chevy 350. Visit my Youtube channel to see video updates and progress. length that would place the heater valve in a similar location to where it was stock, measuring from the thermostat housing to the approx. Jeep 4.0 Dual Electric Fan Conversion by Dino Savva A stock 4.0 Jeep Cherokee XJ engine has two cooling fans. After 5 months of driving we can pretty much call this swap complete but this page will be modified from time to time as we tinker with the XJ. QTY. Next, I installed the radiator and used the stock hoses, fan, and fan clutch. Jeep XJ 5.3 Vortec LS Swap Doing a 5.3 swap on my 98 Cherokee. Jeep Cherokee XJ 1991 - 2001 Radiators. Currently, my XJ has a “heavy duty radiator” that requires solid motor mounts to run or the engine fan will eat the radiator. Check out this link for more info GREAT TIP. This has always worked well and kept the Jeep cool - $300, Great Lakes 4x4. $639.99 $749.99. THANKS!! Now that I have the radiator squared away I needed a few more parts. The new radiator should drop right in. Hope I didn't cause any confusion- the following #s work if you have the radiator inlet and outlet moved or are using a conversion radiator. I really wanted a 3-row radiator so that I could attempt to eliminate any future cooling problems. With the old style it had junctions that would push anti-freeze through the pressure bottle. An ideal upgrade for your modified Jeep LS swap, this 1987–2004 Jeep Wrangler Performance Aluminum Radiator is designed to handle the additional cooling needs of your Jeep Wrangler V8 swap. 4.0L Cherokee (XJ) w/o filler neck (3 row copper core) Part No: CSF2572 Year(s): 1988 – 1990 Price: $299.00 Since I was replacing all of the heater hoses and the heater valve I removed all of the old hoses connected to the old pressure bottle, heater core, the heater hose connected to the thermostat housing and disconnected the vacuum line connected to the valve. Find JEEP Radiators and get Free Shipping on Orders Over $99 at Summit Racing! Troy figured a way to use the HO temp switch to operate the closed system fan automatically.